Custom 8-Core Audio Cable Assembly with Double Overmolded Connectors & PVC Jacket
1. Custom cable assembly 8C PVC outter jacket material with audio connector internal and outer molding. 2. Designed for consumer electronics, audio and video equipment
Custom Double-Overmolded Audio & Signal Solutions
We provide ruggedized cable assembly services featuring double-overmolding technology. Designed for professional audio, medical devices, and industrial signal transmission where durability and strain relief are paramount.
| Assembly Feature | Technical Specification | Kaweei Process Advantage |
|---|---|---|
| Molding Process | Double Overmolding (Inner PE/PP + Outer PVC) | Inner mold secures solder joints; outer mold provides ergonomics and superior strain relief compared to assembled shells. |
| Cable Construction | 8-Core Multiconductor (Oxygen-Free Copper) | We source high-fidelity audio grade or industrial signal wires based on your flexibility and impedance requirements. |
| Connector Type | Custom 8-Pin (DIN, Mini-DIN, or Proprietary) | Capability to create custom tooling/molds to encapsulate any specific connector type you require. |
| Strain Relief (SR) | Integrated Flex Tail | The overmolded SR design is calculated to prevent cable breakage at the critical exit point during frequent bending. |
| Aesthetics | Custom Color / Logo Embossing | We can incorporate your brand logo directly into the mold tool for a professional, OEM finish. |
Why Choose Overmolding for Audio Cables?
As a specialized wire harness solution provider, Kaweei recommends double overmolding for applications requiring longevity:
- Enhanced Durability: The solid molded body protects internal solder points from vibration, moisture, and pulling forces.
- Custom Tooling Services: We offer low-cost tooling services to design unique connector shapes that match your device's ID (Industrial Design).
- Material Flexibility: While PVC is standard, we can also mold with TPE or TPU for a softer touch and better oil resistance in industrial settings.
Technical Specifications
| Wire Type | Multi-Core Cable |
| Connector Type | DuPont series and Audio connector |
| Conductor Material | Copper |
| Outer Jacket Material | PVC |
| Applications | Signal Transmission Devices |
Key Features
360° EMI Shielding
Aluminum foil wrapping plus high-density tinned copper braid ensure 360° seamless shielding effectiveness.
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
Eco-Friendly
All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.