Custom DB25 Male to Banana Plug Cable Assembly | Precision Shielded for Electrochemical Analyzers
Designed specifically for Electrochemical Analyzers, this custom assembly connects a DB25 Male connector to Banana Plugs. It utilizes specialized hybrid tinned copper (TS) wiring to ensure low-noise signal transmission and superior conductivity, making it ideal for sensitive research data acquisition.
Custom DB25 Breakout Assembly Solutions
We provide professional cable assembly services transforming standard DB25 interfaces into versatile laboratory-grade banana plug test leads. Designed for Data Acquisition (DAQ), prototyping, and signal testing environments.
| Assembly Component | Customization Options | Kaweei Integration Value |
|---|---|---|
| D-Sub Interface | DB25 Male/Female (Standard or High-Density) | Metal or plastic hoods with thumb-screws for secure chassis mounting. |
| Banana Plugs | 4mm Standard, Stackable, Shrouded (Safety) | High-quality gold or nickel-plated plugs ensuring low contact resistance for precision measurement. |
| Pinout Mapping | Fully Custom (1-to-1 or Specific Map) | We solder specific pins to specific plugs based on your wiring diagram (e.g., Pin 1 to Red Plug, Pin 14 to Black Plug). |
| Wire Management | Cable Identification Markers & Colors | Individual wires are color-coded or labeled (e.g., "CH1+", "GND") for error-free connection. |
| Strain Relief | Heat Shrink Breakout Boot | Robust transition point reinforcement to prevent wire breakage during frequent handling. |
Engineered for Precision Testing
As a custom wire harness solution provider, Kaweei eliminates the hassle of in-house soldering for complex multi-channel interconnects:
- Component Flexibility: We can source specific connectors (like AMP, Phoenix Contact, or Pomona) or cost-effective equivalents to match your BOM.
- Process Quality: Precision soldering and 100% continuity testing ensure no cross-wiring or cold solder joints, critical for accurate data collection.
- Custom Lengths: From short 30cm patch cables to long-distance 10m test leads, manufactured to your exact specification.
Technical Specifications
| Conductor Material | Copper |
| Connector Type | 2.0mm gold-plated banana Male Terminal |
| Outer Jacket Material | PVC |
| Applications | For Electrochemical Analysers used in research |
Key Features
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
Eco-Friendly
All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
