Customized Wire Harness for Electrical Equipment

-55°C ~ +125°C RoHS Harness Assembly Turnkey Solutions
Reference Price:
$0.19 - $0.24
* Final price depends on quantity and specifications.

This cable uses UL2464 26 4C,OD=4.0 black wire, equipped with 3.0 Micro-Fit 2*2P Dual and PH 2.0 4P connectors, to meet a crimping force of 1.10Kgf/min. Generally used in fields such as electronic device manufacturing and industrial automation, computer installation (internal wiring of chassis), to achieve circuit connection, signal and power transmission.

Kaweei Electrical Equipment Wiring Solutions

We provide robust wire harness assemblies for electrical appliances and machinery. Our solutions prioritize safety compliance (UL/VDE), high-current handling, and durability in vibration-prone environments.

Assembly Feature Technical Capability Application Safety Value
Wire Selection UL1015, UL1007, H05V-K (PVC/Silicone/Fiberglass) Ensuring compliance with global flammability (VW-1) and temperature ratings (105°C - 200°C).
Terminal Types Ring, Spade, Flag, Quick Disconnects (Faston) Secure mechanical connections for power inputs, grounding, and relay switches.
Housing/Connectors Nylon 66 (UL94V-0), Multi-pole Power Connectors Fire-retardant housings to prevent electrical fires in consumer and industrial equipment.
Protection Fiberglass Sleeving, PVC Tubing, Heat Shrink Enhanced abrasion and thermal protection for wires routed near motors or heating elements.
Current Rating Supports 10A to 30A+ (18 AWG - 10 AWG) Optimized wire gauge selection to prevent overheating under load.

Engineering Safe Connections for Equipment

As a professional wire harness solution provider, Kaweei ensures your equipment meets stringent industry standards:

  • Safety Compliance Sourcing: We strictly source UL/CSA/VDE certified raw wires and components to ensure your final product passes export certification.
  • Structural Optimization: We design harnesses with precise branching and strain relief to fit complex internal chassis spaces without pinching.
  • Process Reliability: Automated crimping with crimp force monitoring (CFM) ensures every terminal connection is mechanically sound and gas-tight.

Technical Specifications

Conductor Material Tin Plated Copper
Outer Jacket Material PVC
Connector Type IP40
Applications Electronic,Automobile

Key Features

Wide Temperature Range

Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.

Easy Installation

Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.

Eco-Friendly

All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.

Multi-Certified

Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.

Frequently Asked Questions

Do your wire harnesses for electrical equipment meet UL or VDE safety standards?

Yes. As a custom harness manufacturer, we strictly use UL and VDE certified raw cables and components (like UL1015, UL1007) based on your requirements. This ensures your final electrical equipment meets global export safety regulations regarding flammability and insulation.

Can Kaweei assist in selecting the right wire gauge for high-current equipment?

Absolutely. Our engineering team can recommend the appropriate AWG (American Wire Gauge) based on your equipment's current load (Amps) and operating temperature. We ensure the wire harness can safely handle the power transmission without overheating.

I only have a physical sample but no drawings. Can you still manufacture the harness?

Yes, we offer reverse engineering services. You can send us the physical sample of your existing wire harness. We will analyze the components, measure the dimensions, and create a professional drawing for your approval before mass production.