Customized Wire harness for Robot
Customized 90 Degrees XT 30 4Pin Female to Female Ul 3135 Silicone Wire and UL 1061 PVC Wire with Braided Sleeving for Robot
Dynamic Interconnect Solutions for Robotics & Automation
Kaweei specializes in the manufacturing of complex cable assemblies for robotic applications, including industrial arms, AGVs (Automated Guided Vehicles), and humanoid robots. Unlike static wiring, robot harnesses must withstand millions of flex cycles. We engineer reliable connections by integrating high-flex cables with precision termination and robust abrasion protection.
| Performance Req | Component Strategy | Kaweei Assembly Expertise |
|---|---|---|
| Motion Endurance | High-Flex / Drag Chain Cable | Sourcing & Processing: We procure specialized high-strand-count cables designed for continuous twisting and bending, then process them without damaging the insulation structure. |
| Hybrid Integration | Power + Data + Signal | Bundling Logic: We expertly bundle mixed wire types (e.g., servo power mixed with encoder feedback) into a single loom, ensuring proper spacing to minimize EMI (Electromagnetic Interference). |
| Connection Reliability | Industrial Connectors | We terminate a wide range of rugged interfaces, from heavy-duty circular connectors (M8/M12/M23) to high-density board-to-wire headers (JST/Molex/TE). |
| Mechanical Protection | Sleeving & Armor | Abrasion Resistance: We apply expandable braided sleeving, spiral wraps, or corrugated tubing to protect the harness from friction against the robot arm or chassis. |
| Strain Relief | Custom Potting/Molding | We reinforce the transition between the cable and connector using backshells, heat shrink boots, or low-pressure molding to prevent wire breakage at the pivot points. |
Engineered for Movement
A robot is only as reliable as its wiring. Kaweei provides a "Motion-Ready" assembly service that goes beyond simple crimping:
- Service Loop Design: We cut cables to precise lengths, allowing for calculated slack (service loops) where the robot joints articulate, preventing tension damage.
- Shield Termination: For sensitive encoder and sensor signals, we ensure 360-degree shield termination to the connector shell for maximum noise immunity in noisy factory environments.
- Rigorous Testing: In addition to electrical continuity, we perform pull-force testing on crimps to ensure they can withstand the vibrations inherent in robotic operation.
Technical Specifications
| Wire Type | SILICONE RUBBER and PVC |
| Wire Gauge (AWG) | UL 3135 and UL 1061 |
| Voltage Rating | 600V/300V |
| Voltage Rating | 200℃/80℃ |
| Connector Type | XT 30-90 degrees |
| Conductor Material | Tinned copper 鍍錫铜 |
Key Features
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
Eco-Friendly
All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.