Industrial-Grade Multi-Core Signal Transmission Harness | Plug-and-Play Custom Assembly

-40°C ~ +105°C RoHS Harness Assembly Turnkey Solutions
Reference Price:
$0.99 - $1.24
* Final price depends on quantity and specifications.

Designed for harsh automation environments, this custom multi-core cable assembly features a high-protection durable sheath (PVC/PUR) and dual-end plug-and-play connectors. It ensures stable, interference-free signal transmission for control systems, sensors, and machinery. We provide fully tested, standardized, and compliant harness solutions tailored to your specific pinout and length requirements.

High-Reliability Industrial Signal Wiring Solutions

We engineer and assemble robust multi-core harnesses for industrial automation and control. Our solutions prioritize signal integrity, environmental protection, and ease of installation through plug-and-play designs.

Key Feature Technical Specification Kaweei Integration Value
High-Protection Sheath Oil-Resistant PVC / PUR / TPE We select cable jackets based on your environment (e.g., drag chains, oil exposure) to prevent abrasion and chemical damage.
Signal Stability Shielded Multi-Core (Twisted Pairs) Application of braided shields and foil wraps to minimize EMI/RFI noise in sensitive data transmission.
Connectivity Dual-End Plug-and-Play Integration of industrial connectors (M12, D-Sub, Heavy Duty) for quick installation without on-site soldering.
Standardization UL / CE / IPC-620 Compliant Manufacturing processes strictly adhere to international standards to ensure safety and export compliance.
Custom Logic Specific Pinout Mapping We customize the wiring logic (1-to-1, crossover, or Y-split) to match your specific controller and device interfaces.

Ensuring Stable Data Flow in Industry

As a specialized wire harness solution provider, Kaweei transforms complex wiring requirements into reliable finished products:

  • Sourcing Excellence: We source high-quality raw cables from top-tier brands (like Belden, Lapp, or equivalents) to ensure core consistency.
  • Precision Termination: Automated cutting and crimping ensure every connection point is gas-tight and mechanically sound.
  • Rigorous Testing: Every multi-core harness undergoes crosstalk, continuity, and insulation resistance testing before shipment.

Technical Specifications

Wire Type Multicore Cable
Wire Gauge (AWG) 25AWG*3P
Conductor Material Bare Copper
Outer Jacket Material PUR
Voltage Rating 250V
Temperature Rating 80°C
Connector Type MINI-FIT 4.2mm 2*4Pin Housing

Key Features

Wide Temperature Range

Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.

Easy Installation

Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.

Eco-Friendly

All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.

Multi-Certified

Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.

Frequently Asked Questions

Can you customize the pinout configuration for the dual-end connectors?

Yes. As a custom harness manufacturer, we build the assembly strictly according to your wiring diagram. Whether you need a standard 1-to-1 connection or a complex crossover/split pinout, we configure the dual-end connectors to match your system requirements perfectly.

How do you ensure signal stability in noisy industrial environments?

Signal integrity is our priority. We use shielded raw cables (with aluminum foil and tinned copper braid) and ensure the shield is correctly terminated to the connector shell (360-degree grounding). This effectively blocks electromagnetic interference (EMI) from motors and drives.

What jacket materials do you offer for harsh factory conditions?

We offer a range of cable jacket materials based on your application. For standard use, we use high-grade PVC. For harsh environments requiring oil resistance and high flexibility (e.g., drag chains), we recommend PUR (Polyurethane) jackets for superior durability.