Automotive-Grade Multi-Interface Integrated Shielded Wiring Harness
Engineered for complex automotive and industrial control systems, this custom wiring harness integrates power and signal transmission into a single, ruggedized assembly. Featuring a high-density braided sheath for superior abrasion resistance, it utilizes a shielded split-wire design to ensure precise, crosstalk-free data transmission. As a specialized solution provider, Kaweei offers fully customizable wire sequencing and multi-spec connector integration to perfectly match your specific equipment architecture.
High-Performance Integrated Wiring Solutions
We provide specialized cable assembly services for automotive and industrial machinery. Our "All-in-One" harness designs consolidate multiple device connections into a single, shielded, and durable loom, simplifying installation and maintenance.
| Performance Feature | Technical Implementation | Kaweei Customization Value |
|---|---|---|
| Mechanical Protection | High-Density Nylon/PET Braided Sheath | We select abrasion-resistant sleeving to protect against engine vibration, friction, and pulling forces in complex routings. |
| Signal Integrity | Shielded Split-Wire Architecture | Individual foil/braid shielding for signal lines prevents crosstalk between power and data wires within the same bundle. |
| Integration Logic | Multi-Spec Connector Hybrid | Capable of integrating various connector types (e.g., TE, Molex, Deutsch) into one main trunk for multi-module control. |
| Custom Topology | Tailored Pinout & Branching | We manufacture strictly according to your schematic, adjusting branch lengths and breakout points to fit your chassis perfectly. |
Why Choose Kaweei for Complex Harnesses?
As a dedicated wire harness solution provider, we bridge the gap between raw components and your final equipment:
- Material Sourcing: We source automotive-grade wires (AVSS, TXL, FLRY) and authentic connectors to ensure compliance with industry standards.
- Interference Control: Our engineering team optimizes the grounding and shielding layout to solve EMI/RFI issues in dense electronic environments.
- Testing: Every integrated harness undergoes rigorous continuity, insulation resistance, and pull-force testing before delivery.
Technical Specifications
| Wire Type | Single Core |
| Wire Gauge (AWG) | 8AWG,10AWG,12AWG,16AWG,20AWG |
| Conductor Material | Copper |
| Outer Jacket Material | PVC |
| Voltage Rating | 220V |
| Connector Type | DEUTSCH SOCKET HD36-24-18SN,DEUTSCH SOCKET HD36-24-35SN,DEUTSCH SOCKET HD36-24-23ST,Rosspar 992G7, |
| Applications | Automobile applications |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
IP67/IP68 Rated
Rigorous sealing design achieving IP67/IP68 protection, effectively blocking moisture and dust ingress.
Vibration Proof
Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
