Customized Watering Truck Integrated Wiring Harness

-40°C ~ +105°C IP67 Vibration Resistant Automotive
Reference Price:
$2.19 - $2.74
* Final price depends on quantity and specifications.

1.Customized Multi-Interface Integration 2.High-Reliability Protective Design 3.Precise Signal Transmission 4.Suitable for Complex Equipment Scenarios

Integrated Wiring Solutions for Municipal Sanitation Vehicles

We provide specialized cable assembly solutions for watering trucks, mist cannons, and street sweepers. Our designs consolidate complex power and signal lines into a single, ruggedized harness, ensuring reliable operation in wet and outdoor environments.

System Interface Connection Solution Kaweei Integration Value
Valve & Pump Control Waterproof Connectors (Deutsch DT/AMP Superseal) We source IP67+ rated connectors to prevent water ingress and short circuits during high-pressure spraying operations.
Main Power Distribution High-Current Automotive Wire (AVSS/TXL) We calculate and select the correct wire gauge to handle the load of high-power water pumps without overheating.
Harness Protection Corrugated Conduit (PA6/PP) + T-Joints Full-length mechanical protection against chassis abrasion, stone impacts, and UV exposure.
Sensor Data Shielded Signal Lines Interference-free transmission for water level sensors and pressure gauges, ensuring accurate dashboard readings.
Layout Logic Custom Branching & Routing Designed to fit the specific chassis layout of the truck, with precise breakout points for easy installation and maintenance.

Engineering for Wet & Harsh Environments

As a custom wire harness solution provider, Kaweei addresses the specific pain points of sanitation vehicles:

  • Sealed Integrity: We utilize automated crimping and seal insertion to ensure every terminal connection is water-tight, preventing corrosion from road salts and water.
  • Modular Design: We can integrate multi-function interfaces (power, CAN-bus, I/O) into centralized connectors, reducing the number of failure points.
  • Durability Testing: Our assemblies undergo spray testing and vibration simulation to verify they can withstand the rigors of daily municipal use.

Technical Specifications

Wire Type Single Core
Wire Gauge (AWG) 10AWG,12AWG,16AWG,18AWG,20AWG
Conductor Material Tinned Copper
Connector Type Deutsch Seal Plug 0413-204-2005,3 PIN DEUTSCH PLUG
Applications Automobile Applications

Key Features

High Interference Immunity

Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.

IP67/IP68 Rated

Rigorous sealing design achieving IP67/IP68 protection, effectively blocking moisture and dust ingress.

Vibration Proof

Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.

Multi-Certified

Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.

Frequently Asked Questions

How do you ensure the harness is waterproof for watering truck applications?

Waterproofing is critical. We use IP67/IP68 rated sealed connectors (such as Deutsch DT, Amphenol, or TE Superseal) and apply high-quality seals at every wire entry point. Additionally, we use sealed heat shrink tubing at splice points to prevent moisture ingress, ensuring long-term reliability even when exposed to water and cleaning agents.

Can you integrate control lines for water cannons, sprays, and music players into one harness?

Yes. As a custom solution provider, our core strength is integration. We can design a 'main wiring harness' that consolidates power lines for pumps, signal lines for solenoid valves, and auxiliary lines for audio/music systems into a single, organized assembly, simplifying your vehicle assembly process.

I have a specific chassis layout. Can you customize the branch lengths?

Absolutely. We manufacture strictly according to your chassis design. You can specify the exact length of each branch, the location of breakouts, and the type of protective covering (corrugated tube or braided sleeve) to ensure the harness fits your watering truck perfectly without excess slack.