Custom Automotive Dashboard Integrated Control Wiring Harness | Instrument Panel Assembly
Designed as the central nervous system for vehicle instrument panels, this custom integrated wiring harness connects core dashboard components, including speedometers, infotainment systems, and indicator clusters. Featuring vehicle-grade anti-interference shielding and a strict color-coded logic system to prevent installation errors, it ensures stable signal transmission in compact, high-temperature dashboard environments. Kaweei provides fully customized solutions tailored to specific vehicle chassis and electronic architectures.
Precision Wiring Solutions for Vehicle Instrument Panels
We engineer and assemble high-density wire harnesses specifically for automotive dashboards. Our solutions integrate power, CAN-bus data, and multimedia signals into a single, organized loom designed for limited spaces.
| Design Requirement | Technical Solution | Kaweei Integration Value |
|---|---|---|
| Space Optimization | High-Density Routing & Tape Wrapping | We use specialized bundling techniques (spot taping/full wrapping) to ensure the harness fits behind the dashboard without pinching. |
| Installation Accuracy | Color-Coding & Keyed Connectors | Strict adherence to color standards (DIN/SAE) and the use of mechanically keyed connectors prevent mismatching during vehicle assembly. |
| NVH (Noise) Control | Fleece/Velvet Tape Protection | We apply sound-dampening tape (e.g., Tesa/Coroplast) to prevent rattling and squeaking noises against the plastic dashboard frame. |
| Signal Stability | Twisted Pair & Shielding | Protection of sensitive CAN-bus and sensor signals from electromagnetic interference (EMI) generated by other vehicle electronics. |
| Interface Integration | Multi-Spec Connector Hybrid | Seamless connection of diverse modules: Speedometer, HUD, Infotainment, and HVAC controls into one main assembly. |
Engineering for Automotive Reliability
As a specialized custom wire harness provider, Kaweei ensures your dashboard systems operate flawlessly:
- Material Sourcing: We source automotive-grade wires (AVSS, FLRY-B) and OEM connectors (TE, Molex, Delphi) that meet ISO/IATF standards.
- Process Quality: Automated crimping with Crimping Force Monitoring (CFM) ensures every terminal connection is mechanically secure and electrically stable.
- Custom Topology: We design the breakout points and clip locations specifically for your dashboard's physical mounting points.
Technical Specifications
| Wire Type | Single Core |
| Wire Gauge (AWG) | 20AWG |
| Conductor Material | Tinned Copper |
| Outer Jacket Material | PVC |
| Voltage Rating | 250V |
| Temperature Rating | 80°C |
| Connector Type | M12 8PIN |
| IP Rating | IP67 |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
IP67/IP68 Rated
Rigorous sealing design achieving IP67/IP68 protection, effectively blocking moisture and dust ingress.
Vibration Proof
Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.
Poka-Yoke Design
Unique physical keying design prevents mismatching and force-mating, supporting blind mating for correct connections.
