Custom Dashboard Integrated Control Harness | Corrugated Sheath Protection
Engineered for instrument panels, this custom harness features abrasion-resistant corrugated sheathing and color-coded, plug-and-play connections. It ensures low-interference signal transmission for reliable vehicle and industrial dashboard operation.
Protected Wiring Solutions for Instrument Panels
We provide specialized cable assembly solutions for vehicle and equipment dashboards. Our designs utilize corrugated tubing to protect complex wiring bundles while ensuring tidy routing and ease of installation.
| Design Feature | Technical Specification | Kaweei Integration Value |
|---|---|---|
| Mechanical Protection | Split/Non-Split Corrugated Tubing (PP/PA) | Provides crush resistance and abrasion protection against sharp dashboard frames and brackets. |
| Installation Logic | Color-Coded & Labeled | Wires match your schematic colors perfectly, combined with labeled connectors for error-free plug-and-play assembly. |
| Signal Integrity | Low-Interference Design | Optimized routing and separation of power/signal lines to prevent noise affecting sensitive dashboard gauges. |
| Interface Compatibility | Multi-Connector Integration | We source and terminate specific connectors to match various modules (speedometer, HVAC, infestation) into one loom. |
| Routing Management | Custom Branching & Clips | Pre-installed clips and precise breakout points ensure the harness fits the chassis geometry without slack. |
Organized Power & Data Distribution
As a custom wire harness solution provider, Kaweei transforms messy dashboard wiring into a neat, protected assembly:
- Abrasion Control: We select the right diameter and material of corrugated tubing to prevent wire chafing in high-vibration environments.
- Component Sourcing: We source genuine or high-quality equivalent connectors to ensure perfect mating with your dashboard devices.
- Testing: Every harness undergoes continuity testing to guarantee that the complex color-coded logic translates to a functional system.
Technical Specifications
| Wire Type | Single Core |
| Wire Gauge (AWG) | 18AWG |
| Conductor Material | Tinned Copper |
| Outer Jacket Material | FEP |
| Voltage Rating | 300V |
| Temperature Rating | 200°C |
| Applications | Dashboard |
Key Features
High-Speed Transmission
Supports Gigabit data rates with low latency, meeting the real-time communication needs of industrial automation.
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
Vibration Proof
Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
