Custom FFC Cable Assembly (2-50 Pin)
Reliable Automotive FFC Cable Assembly designed for harsh environments. Available in Custom lengths with 2-50 pin pitch options. Premium Flexible Flat Cable and wire harness manufacturing for vehicle electronics.
Custom FFC Interconnect Solutions for High-Density Electronics
Kaweei provides specialized flexible flat cable (FFC) processing and assembly solutions. While we utilize high-grade industry-standard raw FFC materials, our value lies in customizing these flat cables to fit the precise mechanical and electrical constraints of your device, ranging from 2 to 50 pins.
| Configuration Param | Standard Options | Kaweei Customization Service |
|---|---|---|
| Pin Count & Pitch | 2 - 50 Pins (0.5mm / 1.0mm / 1.25mm) | We cut and process FFCs to your exact circuit requirements, ensuring precise mating with ZIF/LIF connectors on your PCB. |
| Contact Orientation | Type A (Same Side) / Type B (Opposite Side) | We configure the contact exposure (gold or tin plated) to match your board-to-board layout, preventing installation polarity errors. |
| Mechanical Shaping | Straight / Flat | Folding Service: We provide precision creasing and folding (accordion, 90-degree, etc.) so the cable fits into tight housings without stress. |
| EMI Shielding | Unshielded | Value-Add: We can wrap FFCs in conductive cloth, aluminum foil, or apply grounded shielding films to prevent signal interference in sensitive displays. |
| Stiffener Reinforcement | Standard Blue/White Tape | We apply custom-length support tapes (stiffeners) to the connection ends to ensure a secure grip within the connector mechanism. |
Why Choose Kaweei for FFC Processing?
Connecting two PCBs in a compact space requires more than just a standard cable. We turn standard FFCs into installation-ready components:
- Precision Cutting: Custom lengths down to the millimeter to avoid excess slack inside your product.
- Protection Application: We can apply acetate cloth tape or protective sheathing over the cable body to prevent abrasion against internal chassis components.
- Hybrid Assembly: If your design requires it, we can integrate ferrite cores for noise suppression or combine FFCs with traditional wiring looms.
Technical Specifications
| Wire Type | PVC/PET |
| Wire Gauge (AWG) | 20706 |
| Voltage Rating | 60V |
| Temperature Rating | 105℃ |
Key Features
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
High Flexibility
Special drag chain cable material resistant to repeated bending and torsion, with a service life exceeding 5 million cycles.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
