Customized Wire Harness for Electronics and Industrial Control
This harness uses UL1061 28AWG black wire, equipped with MOLEX1.25 8Pin connectors/terminals, to meet a crimping force of 1.10Kgf/min. Generally used for circuit connections in digital speakers and smart devices to achieve signal or power transmission. ROHS compliance.
Kaweei Electronics & Control Wiring Solutions
We provide high-precision wire harness assembly services for industrial control panels and electronic devices. Our solutions focus on signal integrity, space optimization, and strict adherence to IPC/WHMA-A-620 standards.
| Assembly Parameter | Specification Range | Kaweei Process Advantage |
|---|---|---|
| Connector Pitch | Fine Pitch (1.0mm - 2.54mm) to Power Connectors | High-precision crimping for delicate JST/Molex signal connectors and robust terminal blocks. |
| Wire Processing | 30 AWG to 14 AWG (UL1007, UL1015, UL1061) | Automated cutting and stripping machines ensure consistent conductor integrity without nicking. |
| EMI/RFI Protection | Shielded Cable, Ferrite Cores, Twisted Pairs | Custom shielding solutions to prevent signal interference in sensitive electronic control circuits. |
| Harness Organization | Cable Ties, Acetate Tape, Spiral Wrap, PVC Tubing | Neat bundling designs to optimize airflow and space inside crowded control cabinets. |
| Quality Standard | IPC/WHMA-A-620 Class 2 / Class 3 | 100% Pull-force testing and CCD visual inspection for crimp quality verification. |
Why Choose Kaweei for Control Wiring?
As a specialized wire harness manufacturer, we offer more than just assembly. We provide comprehensive connectivity solutions:
- Reverse Engineering: Can't find the original drawing? Send us a sample, and we can analyze and replicate the harness with equivalent or improved components.
- BOM Optimization: We leverage our supply chain to suggest cost-effective alternatives for connectors and terminals without compromising quality.
- Complex Branching: Expertise in manufacturing multi-branch harnesses that connect a main control board to various peripherals (sensors, motors, displays).
Technical Specifications
| Voltage Rating | 220V |
| Wire Gauge (AWG) | 28 AWG |
| Temperature Rating | -40°C ~ +125°C |
| Connector Type | MOLEX1.25 8Pin connectors |
Key Features
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
Poka-Yoke Design
Unique physical keying design prevents mismatching and force-mating, supporting blind mating for correct connections.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
