Customized Wire Harness for Industrial Automation
This wiring harness uses 1.5mm ² black and yellow/green H07V-K wires, P7.62 specification terminal blocks, and 3/4/6-pin terminal block plugs, which can meet a crimping force of 13.62kgf/min and are suitable for medium and low voltage electrical connection scenarios such as power distribution and smart homes.
Kaweei Industrial Automation Harness Solutions
We specialize in the engineering and assembly of complex wire harnesses for industrial automation. We source high-quality components and provide precision assembly for PLCs, servo motors, and robotic systems.
| System Parameter | Customization Options | Kaweei Integration Value |
|---|---|---|
| Component Sourcing | Genuine (TE, Molex, JST) or Cost-effective Equivalents | Flexible BOM (Bill of Materials) management to balance cost and performance. |
| Cable Selection | High-Flex (Drag Chain), Shielded, Oil-Resistant (PUR/PVC) | We select the right UL-certified raw cables based on your motion requirements (Static vs. Dynamic). |
| Signal Integrity | Braided Shielding, Foil Wrap, Ferrite Cores | Expert EMI/RFI shielding termination to prevent signal loss in noisy factory environments. |
| Connectivity | M12/M8, D-Sub, RJ45, Heavy Duty Connectors | Precision soldering and crimping according to IPC/WHMA-A-620 standards. |
| Testing Protocol | Pin-to-Pin Continuity, Pull Force, Hipot | 100% functional testing to ensure zero defects upon installation. |
From Schematic to Final Assembly
As a dedicated wire harness solution provider, Kaweei bridges the gap between raw components and your finished machine:
- Design Optimization: We analyze your drawings to suggest optimal routing, bundling, and protection (tubing, mesh) methods.
- Complex Branching: Capability to manufacture multi-leg harnesses integrating power, signal, and data lines into a single neat assembly.
- Labeling & Kitting: Custom heat-shrink labels and specific packaging to speed up your on-site installation time.
Technical Specifications
| Connector Type | Terminal Block Plug |
| Outer Jacket Material | PVC |
| IP Rating | IP40 |
| Applications | Automobile |
Key Features
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
Oil & Corrosion Resistance
Premium PUR/TPE jacket provides excellent resistance to industrial cutting oils, coolants, acids, and alkalis.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
