DB 25Pin Male to Male Connector Cable Assembly
1.Industrial DB25 Male-to-Male Cable Assembly: multi-channel signal transmission for PLC & automation equipment. 2.DB25 Male-to-Male Connector Cable: anti-interference, durable wiring solution for industrial control systems. 3.High-performance DB25 Male-Male Cable: supports power/signal sync transmission for printers & serial servers.
Custom DB25 Breakout Assembly Solutions
We provide professional cable assembly services transforming standard DB25 interfaces into versatile laboratory-grade banana plug test leads. Designed for Data Acquisition (DAQ), prototyping, and signal testing environments.
| Assembly Component | Customization Options | Kaweei Integration Value |
|---|---|---|
| D-Sub Interface | DB25 Male/Female (Standard or High-Density) | Metal or plastic hoods with thumb-screws for secure chassis mounting. |
| Banana Plugs | 4mm Standard, Stackable, Shrouded (Safety) | High-quality gold or nickel-plated plugs ensuring low contact resistance for precision measurement. |
| Pinout Mapping | Fully Custom (1-to-1 or Specific Map) | We solder specific pins to specific plugs based on your wiring diagram (e.g., Pin 1 to Red Plug, Pin 14 to Black Plug). |
| Wire Management | Cable Identification Markers & Colors | Individual wires are color-coded or labeled (e.g., "CH1+", "GND") for error-free connection. |
| Strain Relief | Heat Shrink Breakout Boot | Robust transition point reinforcement to prevent wire breakage during frequent handling. |
Engineered for Precision Testing
As a custom wire harness solution provider, Kaweei eliminates the hassle of in-house soldering for complex multi-channel interconnects:
- Component Flexibility: We can source specific connectors (like AMP, Phoenix Contact, or Pomona) or cost-effective equivalents to match your BOM.
- Process Quality: Precision soldering and 100% continuity testing ensure no cross-wiring or cold solder joints, critical for accurate data collection.
- Custom Lengths: From short 30cm patch cables to long-distance 10m test leads, manufactured to your exact specification.
Technical Specifications
| Connector Type | DB 25P Male Connector |
| Outer Jacket Material | PVC |
| Temperature Rating | - 10℃~60℃ |
| IP Rating | IP54 |
| Wire Gauge (AWG) | UL2464 28AWG |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
IP67/IP68 Rated
Rigorous sealing design achieving IP67/IP68 protection, effectively blocking moisture and dust ingress.
Vibration Proof
Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.
Poka-Yoke Design
Unique physical keying design prevents mismatching and force-mating, supporting blind mating for correct connections.
