DVI to RJ11/RJ45 dual female wire
This specialized wire harness features a DVI male 26-pin connector at one end, designed to interface with devices that support DVI output, such as computers, gaming consoles, or high-end media players. The 26-pin configuration ensures the efficient transfer of high-definition video signals, maintaining the integrity of the visual content.
Custom Hybrid Interface Adapters: DVI to Modular Jacks
Kaweei specializes in manufacturing non-standard interface adapters that bridge the gap between video connectors and datacom interfaces. This DVI to RJ11/RJ45 breakout cable is a prime example of our custom engineering capabilities, designed for proprietary industrial control systems, specialized KVM extenders, or console debugging applications where standard off-the-shelf cables do not exist.
| Assembly Zone | Component Detail | Kaweei Customization Value |
|---|---|---|
| Source Interface | DVI Connector (24+1 / 24+5) | Pin Selection: We can utilize DVI-I, DVI-D, or DVI-A connectors and selectively populate or terminate only the specific pins required for your communication protocol (e.g., using DVI pins for RS232 signals). |
| Output Breakout | RJ11 + RJ45 (Dual Female) | Y-Split Construction: We engineer the breakout point (Y-junction) with robust overmolding or heat-shrink tubing to ensure the split into two distinct modular jacks is mechanically secure. |
| Wiring Logic | Custom Pinout Map | The Core Challenge: There is no industry standard for "DVI to RJ". We program our automated testers to verify the wiring strictly according to your proprietary schematic. |
| Housing Design | Fully Molded | We use PVC injection molding for the DVI and RJ ends to provide excellent strain relief and durability, protecting the solder points from cable bending stress. |
| Shielding | EMI Protection | We ensure proper ground continuity from the DVI metal shell to the shielded RJ45 jack (if required) to protect sensitive data signals from external interference. |
Solving Proprietary Connection Challenges
When your hardware design requires transmitting data or control signals through a DVI port, Kaweei provides the manufacturing expertise to make it happen:
- Complex Soldering: Soldering wires to the high-density pins of a DVI connector requires skill and precision to avoid short circuits. Our factory process ensures 100% yield.
- Mechanical Mounting: We can customize the RJ11/RJ45 ends to be panel-mount types (with screws) or inline female jacks (molded) depending on how you intend to mount them in your cabinet.
- Prototype to Production: Whether you need 10 units for a pilot run or 10,000 for mass production, we offer flexible MOQ support for these niche adapters.
Technical Specifications
| Outer Jacket Material | PVC |
| Voltage Rating | 220V |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
Poka-Yoke Design
Unique physical keying design prevents mismatching and force-mating, supporting blind mating for correct connections.
Eco-Friendly
All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
