8P8C Gold Plated Transparent RJ 45 Wire Harness

-40°C ~ +85°C UL RoHS REACH
Reference Price:
$0.39 - $0.49
* Final price depends on quantity and specifications.

Custom Flat CAT 5e 28AWG UTP Wire Harness designed for space-saving installations. Equipped with Gold Plated 8P8C Transparent RJ45 connectors and robust PVC strain relief. Flexible Ethernet connectivity for industrial and commercial use.

Reliable RJ45 Connectivity for Data & Industrial Control

Kaweei specializes in the precision assembly of RJ45 (8P8C) cable harnesses. We utilize high-clarity polycarbonate connectors with gold-plated contacts to ensure optimal signal integrity. Unlike standard off-the-shelf patch cords, our solutions are cut to length and terminated according to your specific system requirements.

Component Spec Feature Detail Kaweei Assembly Value
Connector Type RJ-45 (8P8C) Modular Plug Transparent Housing: We use high-clarity housing allowing for visual inspection of wire order and seating depth before and after crimping.
Contact Integrity Gold Plated Contacts Custom Plating Thickness: We offer various gold plating options (e.g., 3u", 15u", 50u") to balance cost and corrosion resistance based on your mating cycle requirements.
Wiring Logic T568A / T568B / Custom We terminate strict standard network pinouts or proprietary cross-over/sensor pinouts as defined by your engineering diagram.
Cable Integration Cat5e / Cat6 / Cat6A We process both UTP (Unshielded) and STP (Shielded) cables, ensuring the drain wire and shield are correctly terminated to the connector shell for EMI protection.
Strain Relief Molded / Assembled Boots We add snagless boots or strain relief covers to prevent the release tab from snapping and to protect the crimp point from bending stress.

Factory-Grade Termination vs. Field Crimping

Reliable network communication depends on the quality of the physical connection. Kaweei ensures consistency that field crimping cannot match:

  • Precision Crimping: Our automated or semi-automated crimping machines apply the exact force required to pierce the wire insulation without crushing the copper strands.
  • Contact Performance: The gold-plated contacts ensure low contact resistance and prevent oxidation, critical for PoE (Power over Ethernet) and data transmission in humid environments.
  • Signal Testing: We perform continuity, pin-map, and optional Fluke testing to ensure every harness meets transmission standards before shipping.

Technical Specifications

Wire Type PVC
Wire Gauge (AWG) 28AWG
Voltage Rating 30V
Temperature Rating 80℃
Connector Type 8P 8C CATE 5E
Conductor Material Glod copper

Key Features

Wide Temperature Range

Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.

Easy Installation

Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.

Eco-Friendly

All materials comply with RoHS 2.0 and REACH directives; halogen-free and non-polluting to the environment.

Multi-Certified

Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.

Frequently Asked Questions

Does the gold plating thickness on the RJ45 contacts matter?

Yes, significantly. Thicker gold plating (e.g., 50 micro-inches) provides better corrosion resistance and durability for connections that are frequently plugged and unplugged. For permanent installations, thinner plating may suffice. As a custom assembler, Kaweei can source connectors with the specific plating thickness your application requires.

Can you manufacture RJ45 harnesses with non-standard pinouts?

Yes. While T568A and T568B are the standards for networking, many industrial controls use proprietary pinouts (e.g., for sensors or serial communication). Since we customize the assembly process, we can map the wires to the 8 pins in any order specified by your technical drawing.

Do you support shielded (STP/FTP) RJ45 assembly?

Absolutely. For environments with high electromagnetic interference (EMI), we use shielded RJ45 connectors (with metal shells) and shielded twisted pair cables. We ensure the cable's drain wire or braid makes solid contact with the connector's metal shell to provide effective grounding.