Custom Breakout Cables
Breakout Cable is a special cable used to split a high-density, high-rate network interface into multiple lower-rate interfaces. Breakout Cable facilitates the connection of fiber optics directly to end devices or to other fiber optic devices in a cabling system. It is used to optimize equipment port utilization and simplify cabling structures, and is commonly used in data centers and high-performance computing environments.
Custom Breakout & Fan-Out Cable Assembly Services
Kaweei specializes in manufacturing custom "Breakout Cables" (also known as Fan-out cables or Splitter cables). We take high-density multi-core cables or complex connectors and distribute them into individual channels. Our custom assemblies resolve cabling congestion, simplify field installation, and provide robust strain relief at the critical branching point.
| Structure Zone | Design Options | Kaweei Assembly Expertise |
|---|---|---|
| The "Trunk" (Input) | High-Density Interface | We handle heavy-duty multi-core cables terminated with high-pin-count connectors (e.g., D-Sub, M23, Circular MIL-Spec, or Multi-fiber MPO) acting as the main signal highway. |
| The "Breakout" (Transition) | Strain Relief Junction | Critical Process: This is the weak point in standard cables. We use custom overmolding, heat-shrink breakout boots, or metal splitters to mechanically secure the transition from one thick cable to multiple thin wires. |
| The "Tails" (Output) | Individual Connectors | We terminate the split ends with your required connectors (BNC, RJ45, SMA, XLR, or Ferrules). We can protect each tail with braided sleeving (Techflex) for abrasion resistance. |
| Length Logic | Equal or Staggered | Custom Fit: We can manufacture the tails with "staggered lengths" (each wire a different length) to perfectly match the port spacing on your patch panel or equipment, eliminating cable loops. |
| Identification | Labeling System | We apply individual cable markers (flags, wrap-arounds, or heat-shrink tubes) on each tail (e.g., Port 1, Port 2...), making troubleshooting instant and error-free. |
From Cable Chaos to Organized Precision
Breakout cables are essential for organizing complex systems. Kaweei transforms bulk cable into "Plug-and-Play" distribution systems:
- Space Saving: By running one thick cable instead of 10 or 20 individual cables, you significantly reduce conduit congestion and improve airflow in server racks or control cabinets.
- Reliability: Field-stripping a multi-core cable to attach connectors is risky and messy. Our factory-made breakouts are machine-terminated and fully tested for continuity and isolation.
- Material Selection: We source specific jacket types (PVC, PUR, LSZH) based on your environment—whether it's a static server room or a dynamic robotic arm.
Technical Specifications
| Applications | Telecom Network，Data Center |
| Temperature Rating | -40°C ~ +125°C |
Key Features
High-Speed Transmission
Supports Gigabit data rates with low latency, meeting the real-time communication needs of industrial automation.
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
High Flexibility
Special drag chain cable material resistant to repeated bending and torsion, with a service life exceeding 5 million cycles.
Easy Installation
Standardized interface dimensions support quick assembly and disassembly, reducing on-site maintenance costs.
