Custom Cat6 Shielded (STP) Ethernet Patch Cable | 24AWG RJ45 Network Assembly

-40°C ~ +85°C PVC Insulation Custom Design Turnkey Solutions
Reference Price:
$0.49 - $0.61
* Final price depends on quantity and specifications.

Engineered for high-interference environments and data centers, this custom Cat6 shielded patch cable features 24AWG pure copper conductors and metal-shielded 8P8C RJ45 connectors. The snagless molded boot design ensures durability, while the full shielding (STP/FTP) protects against EMI/RFI, making it ideal for high-speed data transmission and PoE applications.

High-Performance Shielded Connectivity Solutions

Kaweei specializes in the precision assembly of shielded network patch cords. Unlike generic retail cables, our Cat6 STP assemblies are manufactured using high-spec 24AWG wire and industrial-grade metal-shielded connectors. We focus on ensuring continuous ground continuity and robust strain relief, providing a reliable link for servers, industrial PLCs, and high-density patch panels.

Component Spec Technical Detail Kaweei Assembly Value
Connector Type Shielded RJ45 (8P8C) EMI Protection: We use connectors with a fully enclosed metal shell. During assembly, we ensure the cable's drain wire or braid makes solid contact with this shell to effectively drain electromagnetic interference.
Wire Gauge 24AWG Stranded Power & Speed: We select 24AWG pure copper wire (thicker than the cheap 26AWG/28AWG found in budget cables). This lowers resistance, making our cables excellent for PoE (Power over Ethernet) devices.
Boot Design Molded Snagless Durability: Our injection-molded strain relief boots fuse the connector and cable jacket together, preventing the tab from snapping off and protecting the crimp point from bending stress.
Category Spec Cat6 (Gigabit/10G) Performance Testing: Every custom assembly is tested for wire-map continuity. We can also perform Fluke patch cord testing upon request to guarantee transmission headroom.
Customization Precision Lengths Rack Management: Stop using 1m cables for a 20cm gap. We manufacture cables to exact lengths (e.g., 0.15m, 0.3m) to keep your server rack cabling neat and airflow unobstructed.

Why Shielding and Wire Gauge Matter

In professional environments, a cable is not just a cable. Kaweei ensures your network infrastructure is built to last:

  • Noise Immunity: Industrial environments with motors and fluorescent lights generate noise. Our shielded assemblies prevent this noise from corrupting your data packets.
  • Heat Dissipation: When using PoE, thin cables can heat up. Our 24AWG assemblies handle current delivery much better, ensuring safety and efficiency.
  • Gold Plating: We use RJ45 plugs with 50-micron gold plating on contacts to prevent corrosion and ensure a stable connection even after hundreds of mating cycles.

Technical Specifications

Wire Type Network Cable
Wire Gauge (AWG) CAT6 24AWG*4Pairs
Conductor Material Bare Copper
Outer Jacket Material PVC
Voltage Rating 30V
Temperature Rating -20°C~+75°C
Connector Type PC PLUG 8P8C with Shield

Key Features

High-Speed Transmission

Supports Gigabit data rates with low latency, meeting the real-time communication needs of industrial automation.

High Interference Immunity

Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.

Wide Temperature Range

Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.

Multi-Certified

Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.

Frequently Asked Questions

Why should I choose a shielded (STP) cable with metal connectors over a standard plastic one?

Shielded cables (STP/FTP) with metal connectors are designed to block Electromagnetic Interference (EMI) and Radio Frequency Interference (RFI). If your cables run near power lines, fluorescent lights, or heavy machinery, unshielded cables can pick up 'noise' leading to slower speeds or data loss. The metal connector grounds this noise, ensuring a clean signal.

What is the benefit of 24AWG wire compared to thinner 26AWG or 28AWG?

The lower the AWG number, the thicker the copper wire. 24AWG wire has less electrical resistance than thinner 26AWG or 28AWG wires. This results in better signal range and significantly better performance for Power over Ethernet (PoE) devices (like cameras and APs) because it reduces voltage drop and heat buildup.

Can you manufacture short patch cables for rack management?

Yes, this is a core part of our service. We can produce patch cords in precise, non-standard lengths (e.g., 15cm, 20cm, 35cm) to perfectly bridge the gap between your patch panel and switch without leaving messy loops of excess cable, improving both aesthetics and airflow in your rack.