Jack Cable
What Is a Jack Cable?
A jack cable is one of the most common types of audio cables used for transmitting analog sound signals.
It consists of a jack plug (connector) and a cable, and is widely used in headphones, musical instruments, and audio equipment.
Depending on the application, the most common types are 3.5mm jack cables and 6.35mm (1/4 inch) jack cables, available in TS, TRS, and TRRS configurations.
Common Types of Jack Cable
The 3.5mm jack cable (also known as a mini jack cable) is the type most people use daily.
It connects smartphones, computers, tablets, car audio systems, and headphones.
Compact and lightweight, it offers high-quality stereo sound and is available in mono (TS), stereo (TRS), or microphone-integrated (TRRS) versions.
For professional music and audio systems, the 6.35mm jack cable (1/4 inch plug) is more common.
It’s used with electric guitars, digital pianos, mixers, amplifiers, and studio headphones.
This cable is built stronger, with excellent anti-interference performance—ideal for stage or studio environments.
TRS versions are often used for balanced audio connections to reduce noise, while TS versions are for mono instrument signals.
For recording studios or high-end sound systems, the 6.35mm TRS balanced jack cable is preferred.
It transmits balanced audio signals over long distances with minimal interference and crystal-clear sound.
Technical Requirements in Different Applications
Different applications have different technical requirements for jack cables.
For consumer devices such as headphones, computers, and mobile phones, cables need to be lightweight, flexible, tangle-free, and well shielded against electromagnetic interference (EMI/RFI) to ensure clean and stable sound.
Professional audio and stage systems require 6.35mm TRS jack cables with multi-layer shielding, low capacitance, high durability, and strong resistance to signal interference.
They are often made with Neutrik or Amphenol connectors to guarantee professional-level performance and compliance with AES48-2005 standards.
For electric instruments like guitars and keyboards, 6.35mm TS jack cables are built with thick, durable jackets to withstand bending, foot pressure, and repeated use on stage, while maintaining excellent sound clarity.
In industrial automation or medical applications, custom TRS/TS jack cables are designed with special insulation, low noise, and high resistance to chemicals or disinfectants, ensuring reliable performance under demanding conditions.
Why Choose Us as Your Jack Cable Manufacturer?
We are a professional wire harness and jack cable manufacturer, focusing on high-performance audio cable customization.
Whether for consumer audio, professional instruments, or industrial equipment, we provide complete OEM / ODM jack cable solutions.
Our advantages:
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Custom 3.5mm / 6.35mm TS / TRS / TRRS jack cables
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Flexible options for length (0.3m–10m), color, and branding
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Premium conductors and multi-layer shielding for pure signal transmission
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Fully RoHS and REACH compliant (CE / FCC certification available on request)
Kaweei is a trusted custom wire harness manufacturer with years of experience in cable design and production.
We specialize in audio cables, jack cables, power harnesses, and signal wiring for global clients.
From prototype to mass production, Kaweei delivers high-quality, cost-effective custom cable solutions.
📧 Get in touch with us today for your custom wire harness project!
❓ Frequently Asked Questions (FAQ):
1. What types of Jack cables does Kaweei offer?
We provide custom 3.5mm and 6.35mm TS, TRS, and TRRS cables for use with instruments, headphones, and audio equipment.
2. Can I customize the cable length, color, or branding?
Yes. Lengths from 0.3m to 10m are supported, with options for cable color, plug style, and custom branding on the plug or heat-shrink.
3. What is the minimum order quantity (MOQ)?
Our standard MOQ is 10 units per model. For complex or new tooling requirements, MOQ may vary.
4. Do you provide samples before bulk production?
Yes, samples are available. Charges may apply depending on the customization and can be refunded after mass order confirmation.
5. What certifications do your cables meet?
Our products are RoHS and REACH compliant. CE or FCC certification can be provided upon request for applicable models.
