Magnetic Connector Wire Harness

Magnetic Connector Wire Harness

• 2025-08-13 09:55:13
• by Admin

Magnetic connectors are a type of electrical or data connector that use magnetic force to achieve quick mating and demating.

Their core characteristics include automatic attraction, precise positioning, and easy assembly/disassembly. 

They are popular in applications requiring frequent connection cycles or anti-misconnection designs.

Typical structure of Magnetic Connectors generally consists of two main parts: the magnetic module and the electrical contact module. Common types and structures include:

Fundamental Structural Components of Magnetic Connectors:

• Magnet
• Electrical contacts
• Insulator housing
• Shell / Shielding
• Keying and anti-misconnection features
• Seal / Gasket

Common Structural Types of Magnetic Connectors:

• Flush Type: Both mating faces are nearly flush, providing a clean appearance and easy cleaning. Used in medical and wearable devices.
• Male/Female Type: One side has protruding pins, the other has a recessed slot for positioning. Used in industrial equipment and automotive interfaces.
• Ring Magnet Type: Magnets arranged around the contacts providing uniform attraction. Used in laptops and tablet charging.
• Multi-pole Arrangement: Magnetic poles arranged alternately to improve positioning accuracy. Used in high-speed data and precision instruments.
• Rotatable: After connection, the interface can rotate 360°. Used in charging docks and vehicle charging.

When customizing magnetic connector cable assemblies, it is necessary to ensure:

• Electrical safety (rated current, voltage, short circuit protection)
• Mechanical reliability (appropriate magnetic force, keying and positioning, waterproof and dustproof)
• Harness durability (proper wire gauge, shielding, strain relief)
• Safety and compliance (magnetic field impact, certification requirements)
• Production control (consistency testing, backup sourcing, ease of maintenance)

Kaweei is a reliable custom wire harness manufacturer. We provide high-quality and tailored wire harness solutions for various industries. If you need custom wire harnesses, please contact us. We’re ready to help!

FAQ：

1. What types of magnetic connector harnesses can Kaweei customize?

Kaweei can customize various types including flush type, male/female type, ring magnet type, multi-pole, and rotatable connectors for different applications.

2. How does Kaweei ensure electrical safety in custom magnetic connector harnesses?

We select the right wire gauge, contacts, and insulation to meet rated current and voltage requirements, ensuring safe and reliable operation.

3. How does Kaweei guarantee mechanical strength and durability?

We use high-quality magnets and design for proper magnetic force, anti-misconnection features, waterproofing, and strain relief to ensure durability.

4. Can Kaweei handle large volume production and quality testing?

Yes, we have complete production and testing systems to ensure consistent electrical, mechanical, and magnetic performance for large orders.

5. Does Kaweei support certifications for magnetic connector harnesses?

Yes, we can help meet certifications like UL, CE, RoHS, and support special industry standards for automotive or medical applications.