Custom 5.08mm Terminal Block to Insulated Ferrule Harness | Automotive Grade UL2464/UL1007 & IATF 16949 Certified
Engineered for automotive and industrial reliability, this 5.08mm Terminal Block to Insulation End Terminal harness features UL2464/UL1007 wires protected by durable nylon wrapping. Manufactured under ISO/IATF 16949 standards, every unit passes rigorous continuity, tensile, and environmental tests to ensure top-tier performance in harsh environments.
Pre-Assembled 5.08mm Pluggable Wiring Solutions
We provide ready-to-install wire harness assemblies connecting industry-standard 5.08mm pitch terminal blocks to crimped ferrules. Designed to streamline control cabinet wiring and ensure reliable PLC/Controller connections.
| Component Detail | Specification Standard | Kaweei Customization Value |
|---|---|---|
| Terminal Block | 5.08mm (.200") Pitch, Pluggable Type | Compatible with Phoenix Contact, Wago, Weidmüller, and TE headers. 2-24 Poles available. |
| Wire Termination | Insulated Ferrules (Bootlace) | Automated crimping ensures no stray strands and gas-tight contact for insertion into screw/spring terminals. |
| Wire Gauge | 24 AWG to 12 AWG (0.25 - 2.5mm²) | UL1007/UL1015 wires selected based on your current rating requirements (up to 15A). |
| Identification | Wire Markers / Printed Sleeves | Each wire can be labeled (e.g., "24V", "GND", "DI-01") for error-free installation and maintenance. |
| Pin Configuration | Custom Pinout / Daisy Chain | We can create jumper harnesses (looping power) or direct point-to-point connections. |
Why Outsourcing This Assembly to Kaweei?
As a specialized wire harness solution provider, we solve the inefficiencies of manual on-site wiring:
- Consistent Quality: Manual hand-crimping can lead to loose ferrules. Our automated crimping machines apply precise pressure, ensuring the ferrule never pulls off.
- Supply Chain Flexibility: We can source genuine brand-name terminal blocks or cost-effective equivalents to suit your project budget.
- 100% Tested: Every harness is checked for continuity and pull-force before shipping, eliminating startup failures in your control panels.
Technical Specifications
| Wire Type | Multi-Conductor |
| Wire Gauge (AWG) | 22AWG |
| Outer Jacket Material | PVC |
| Conductor Material | Tinned Copper |
| Voltage Rating | 300V |
| Temperature Rating | 80°C |
| Connector Type | 5.08mm Terminal Block,Insulation End terminal |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
Vibration Proof
Special thread locking or latch mechanisms ensure connections remain secure even in high-vibration environments.
Poka-Yoke Design
Unique physical keying design prevents mismatching and force-mating, supporting blind mating for correct connections.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
