Custom HD34-24-31PT Snowplow Wiring Harness | Low-Temp GXL Wire Assembly
Engineered for the extreme conditions of snowplow operations, this custom harness integrates the rugged HD34-24-31PT connector with Molex Mini-Fit (39012240/39012041) interfaces. Built using GXL 20AWG XL-PE wire and reinforced with abrasion-resistant braided sleeving, it ensures superior low-temperature flexibility, mechanical protection, and stable signal transmission in freezing environments.
Heavy-Duty Connectivity for Winter Maintenance Equipment
Kaweei specializes in manufacturing robust cable assemblies for harsh environment machinery like snowplows and salt spreaders. This custom harness connects the vehicle's main control unit via a heavy-duty HD34 interface to internal modules via Molex connectors. We focus on material selection—specifically GXL cross-linked wire—to ensure the harness remains flexible and reliable even in sub-zero temperatures.
| Component Spec | Technical Detail | Kaweei Customization Value |
|---|---|---|
| Main Interface | HD34-24-31PT (31-Pin) | Rugged Integration: We terminate this high-density circular connector with precision-crimped contacts, ensuring a vibration-proof connection essential for heavy equipment. |
| Internal Interface | Molex Mini-Fit Jr. | Hybrid Connectivity: We integrate Molex 39012240 (24-pin) and 39012041 (4-pin) connectors, bridging the gap between external rugged sensors and internal control boards. |
| Wire Material | GXL 20AWG (XL-PE) | Cold Weather Logic: We source GXL automotive primary wire because its Cross-Linked Polyethylene insulation resists melting at high engine temps and cracking at extreme low temps (-40°C). |
| Protection Layer | Braided Sleeving | Mechanical Defense: Snowplows face ice impacts and constant friction. We encase the loom in high-density braided sleeving to prevent wire abrasion and organize the 31+ wires neatly. |
| Signal Stability | Continuity Testing | Zero Failure: In safety-critical equipment like snowplows, signal loss is not an option. We perform rigorous pull-force and continuity tests to guarantee electrical stability under vibration. |
Why Material Selection Matters for Snowplows
Standard PVC wires become brittle and crack in freezing conditions. Kaweei ensures your equipment stays operational through the winter:
- Temperature Resilience: By utilizing XL-PE insulated wires, our harnesses maintain flexibility and insulation integrity in severe cold.
- Corrosion Resistance: We use sealed connectors and high-quality terminals to withstand exposure to road salt and melting snow.
- Complex Routing: We engineer the breakout points (where the Molex connectors branch off) with proper strain relief to fit the tight spaces of the vehicle chassis.
Technical Specifications
| Wire Type | XL-PE |
| Wire Gauge (AWG) | GXL-20AWG |
| Voltage Rating | 60V |
| Temperature Rating | 125℃ |
| Connector Type | HD34-24-31PT/Molex 39012240 |
| Conductor Material | bare copper裸銅 |
Key Features
High Interference Immunity
Optimized twisted-pair structure maintains signal integrity even in complex electromagnetic environments.
IP67/IP68 Rated
Rigorous sealing design achieving IP67/IP68 protection, effectively blocking moisture and dust ingress.
Wide Temperature Range
Designed for -40°C to +105°C, ensuring stable operation from freezing outdoors to high-temperature workshops.
Multi-Certified
Products hold CE, UL, TUV, and other authoritative certifications, ensuring reliability for global markets.
