Medizinische Kabelbaum Lösungen

Maßgeschneiderte medizinische Kabelbäume & Kabelassemblies

Unsere medizinischen Kabelbaum-Assemblies dienen Klasse I/II medizinischen Peripheriegeräten und Rehabilitationsgeräten mit Patientensicherheit als Kernpriorität. Hergestellt in einer ISO 13485 zertifizierten Anlage mit biokompatiblem Silikon & TPU-Materialien gemäß IEC 60601. Custom Klasse 10.000 Reinraum-Produktionsbereiche sind für strenge medizinische Projekte verfügbar, mit vollständigen elektrischen & mechanischen Tests an allen fertigen Verdrahtungen.

Custom Medical Wire Harness Manufacturing

Angebot für medizinisches Projekt anfordern

Senden Sie Ihre Anforderungen, unser Medizintechnik-Team antwortet innerhalb von 24 Stunden.

Kern-medizinische Anwendungen

Katalog medizinischer Kabelbäume

Maßgeschneiderte Kabelassemblies gebaut für Klasse I & II medizinische Peripherie und Home-Rehabilitations-Equipment, meeting strikte Biokompatibilität, Desinfektionsresistenz und stabile Signalstandards für klinische Stationen und Home-Care Szenarien.

MRI Coil Wire Harness

Patienten-Monitoring Peripherie

Leichte hypoallergene flexible Monitoring-Leitungen, alkoholresistent.

  • Biokompatibilität: ISO 10993-1
  • Schirmung: Nicht-Magnetisch
  • Flex-Life: 5M Zyklen
Patient Monitor Cable Assembly

Rehabilitation & Home Healthcare Equipment

Flex-proof Verdrahtung für Rehab- & tragbare Home-Medizingeräte.

  • Sicherheit: IEC 60601-1
  • Mantel: Medizinisches Silikon
  • Verbinder: Snap-Lock Medical Connector
Surgical Robot Cable

Klasse II Diagnostic Auxiliary Hardware

EMI-isolierte Harnesses für Diagnostik-Zubehör mit steady Signal.

  • Desinfektion Kompatibilität: EtO, Alkohol-Wipe Desinfektion
  • Schirmung: Double-layer EMI Isolation Routing
  • sealing: IP67 Dust & Moisture Resistance
Medizintechnische Fähigkeiten

Medical Device Cable Assemblies Engineered for Patient Safety, Reliability & Clinical Applications

Unsere Custom Verdrahtung dient Klasse I & II Monitoring Peripherie und Rehabilitation Healthcare Devices, adopting biokompatible Materialien compliant mit IEC 60601 Safety Standards. Raw Materials validated to withstand mainstream Desinfektion & Sterilisation Prozesse via Third-Party Outsourcing. Stable Signal Performance und long Service Life guaranteed für Ward und Home Rehabilitation Szenarien.

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Biokompatibilität & Sicherheit

ISO 10993-1 certified hypoallergenes TPU & Silikon für patientenkontakt Rehab Leads, preventing skin irritation.

Compliance: ISO 10993-1
Sicherheit: IEC 60601-1
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Sterilisationsbeständigkeit

Materialien validated für Third-Party EtO, Gamma & 134°C Autoclave Sterilisation ohne Performance Degradation.

Autoclave: 134°C / 2 bar
Methoden: EtO, Gamma
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High-Fidelity Signal Integrity

Precision Impedance-Controlled Twisted/Micro-Coaxial Cables für Noise-Free Monitoring & Rehab Device Signals.

Impedanz: Controlled 50/75Ω
Schirmung: Non-Magnetic Braid
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Micro & High-Density Assembly

1.25mm Micro-Connector Compact Routing für tragbare Wearable Rehab Gear, IPC Class 3 compliant.

Pitch: Down to 1.25mm
Standard: IPC Class 3
Technische Spezifikationen

Medical Wire Harness Design Parameters

Unser Engineering Team entwickelt Wiring Assemblies by complying mit complete Medical Standards für Clinical Wards und Home-Care Szenarien.

Safety & Environmental Performance

Parameter Spezifikation
Biokompatibilität ISO 10993-1 (Cytotoxicity, Sensitization, Irritation)
Safety Standard IEC 60601-1 (Medical Electrical Equipment)
Sterilisation Materialien kompatibel mit Third-Party EtO, Gamma & 134°C Autoclave Sterilisation
Chemikalienbeständigkeit Resistant to clinical cleaning agents & disinfectants
Reinraum Assembly Customizable Class 10,000 (ISO 7) Reinraum available on project demand

Electrical & Mechanical Performance

Parameter Spezifikation
Impedanz Control 50Ω, 75Ω, 100Ω (±5%)
Verbinder Pitch Down to 1.25mm (Micro-Connectors)
Flex Life >10 million cycles (for Monitoring & Rehabilitation Probes)
Verbinder Mating ≥500 cycles (Medical Grade)
Compliance ISO 13485, IPC/WHMA-A-620 Class 3
Produktions Workflow & Assurance

Medical Wire Harness Manufacturing Process

We adopt standardized production workflows including full Electrical & Microscopic Inspection. Custom Class 10,000 (ISO 7) Reinraum Zones can be built on-site as required with complying mit ISO 13485 & IEC 60601-1 Standards.

01
Design & Risikoanalyse (FMEA)

Medizinisches DFM & FMEA Risikoanalyse complying mit IEC 60601-1.

02
Reinraum Material Prep

Klasse 10.000 Reinraum Zone buildable per project demand.

03
Micro-Precision Crimping

Automatic Crimping für 1.25mm Micro Connectors, IPC Class 3 compliant.

04
Assembly & Overmolding

Medical Silicone/TPU Overmolding für IP67/IP68 Dust & Disinfectant Sealing.

05
100% Electrical & Visual Inspection

Full Continuity, HiPot, Insulation Resistance und Microscopic Inspection.

Labor & Qualitätssicherung

In-house Testing Lab ensures consistent reliability; Custom Reinraum Zones für High-Grade Medical Orders.

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Electrical Testing Lab

100% Hi-pot, Continuity & Insulation Resistance Testing.

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Flex & Fatigue Validation

In-house Flex Test über 10 million cycles.

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Klasse 10.000 Reinraum

Reserved Space für Custom ISO7 Klasse 10.000 Reinraum.

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Full DHR Traceability

Full Batch DHR Records für Global Medical Audits & IEC 60601 Certification.

Zertifizierungen & Compliance

Medical Quality Assurance Infrastructure

We operate under ISO 13485 Medical Device Quality Management System, delivering full Batch DHR Traceability Documentation to meet global regulatory standards. Custom Klasse 10.000 Reinraum Zones und Third-Party Sterilisation Support are available on demand.

ISO 13485 Certificate
ISO 13485:2016

Medical Device QMS

IEC 60601 Compliance
IEC 60601-1

Medical Electrical Safety

ISO 10993 Biocompatibility
ISO 10993-1

Biocompatibility Test Reports

FDA Registration
FDA Registered

Facility & Device Listing

Häufig gestellte Fragen

Common Questions About Medical Wire Harnesses

Ja. We specialize in custom medical wire harness and cable assembly manufacturing für diagnostic equipment, patient monitoring systems, imaging devices, laboratory instruments and other medical electronics. Every solution is engineered to meet your electrical, mechanical and application requirements.

Ja. We manufacture from CAD drawings, 2D/3D models, BOMs and physical samples. Our engineering team reviews every project to optimize manufacturability, reliability and production efficiency before manufacturing begins.

Ja. We offer rapid prototype manufacturing to verify fit, function and performance before mass production. Prototype validation helps shorten development cycles and reduce project risks.

Every medical wire harness undergoes comprehensive in-house testing, including continuity, insulation resistance, Hi-Pot testing, terminal pull-force and connector retention testing. Additional environmental and application-specific testing is available upon request.

Ja. We source components according to your Approved Vendor List (AVL), including leading European and US brands. Components are purchased through authorized distributors such as DigiKey and Mouser to ensure full traceability and genuine parts.

Ja. We offer halogen-free, low-smoke and recyclable materials that comply with RoHS, REACH and other environmental regulations. Material selection can also support your sustainability and life cycle assessment (LCA) requirements.

Ja. We provide complete OEM and ODM manufacturing services, including engineering support, design optimization, prototyping, production and quality control for medical device manufacturers worldwide.

Quality is controlled throughout the entire manufacturing process, from incoming material inspection and process monitoring to 100% electrical testing before shipment, ensuring reliable performance and consistent product quality.
Committed to Patient Safety

Your Trusted Medical Wire Harness Manufacturer

Kaweei delivers reliable, high-performance wire harness solutions for medical applications, manufactured to the highest quality standards in Reinraum environments.

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ISO 13485 Certified

Medical-specific quality management system

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ISO 10993-1 Materials

Biocompatible & hypoallergenic

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Klasse 10.000 Reinraum

ISO 7 certified assembly environment

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Full DHR Traceability

Full DHR Traceability

Start Your Medical Project

Submit your requirements. Our medical engineering team will provide FMEA review and timeline within 24 hours.

sales@kaweei.com
+86-769-8399-1366
Request a Medical Quote

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